Whilst I’m giving away all of my old Gelblaster trade secrets, I may as well finally let the Cat out of the Bag on my indestructible AR Latch modifications
Believe it or not, the standard/aftermarket bushes are a perfect fit between the rear of the gearbox housing and the factory location of the AR Latch posts/holes.
To make it even better, the bushes are the same internal diameter as the AR Latch pins on most early model nylon gearboxes.
I would simply remove the old original latch posts within the gearbox halves, select the exact right size O.D. diameter metal bushings and fit them hard up against the rear of the gearbox shell, then glue/resin/JB Weld or whatever to hold them in place.
The glue never really had to take any stresses, as the AR Latch axle damage was always through them being forced to the back of the gearbox.
Once they were made a single solid part between the rear of the gearbox housing through to the axle force itself…… the latch/axle would basically have to break through the whole rear corner of the gearbox shell to be able to fail!
Being same axle size as the gears, then could use shim sets to perfectly align the AR Latch height with the teeth on the bevel gear.
The stock AR Latch axles could some be too loose or short for the job, so would use correctly sized Roll Pins as axles instead
The only reason why the old 400+ FPS nylon gearboxes failed was always the AR Latch posts, so once they were made unbreakable, then the 430-450 FPS numbers were able to be achieved in the nylon Gen8 Singularity Gearboxes quite reliably!
Remember that these were the days before aftermarket Alloy Gearboxes and nylon was all we had available to play with……. not that I would ever think that an ultra rare Gen8 metal gearbox would ever hold together with such high FPS abuse anyway
More old school bush mechanics that actually works, and might still be useful information for anyone looking to upgrade/repair any old nylon gearboxes that might otherwise just get chucked into the bin
Crappy old pic I posted elsewhere showing one of many busted Gen8 AR axle failures, but unfortunately have lost all of my old build pics on an old IPhone that no longer exists.
But gives a good example of the area that I’m talking about